massimo 500 utv transmission problems

This has been shown to decrease the engine lifespan. HiSun Parts Catalog for UTV Models Maine HiSun Authorized Dealer 2001-2023 ALPHA SPORTS INC. If i let it cool off, it will run fine again for a few minutes, then repeat the process. Posted Over 1 Month. Regular maintenance can sometimes fix performance issues. **Update**, Massimo Buck 250 won't start - engine light on. Everything looked like it was functioning normally. Copyright 2022 SC Autosports, LLC. Youll then want to inspect the spray pattern of your fuel injector when you turn the key switch on. Bernard Juchli is an experienced racer, mechanic and team owner who trusts Avon Tyres. Issues With Brakes There might be sudden brakes problems with Massimo that you should be careful about. Pushing the boundaries of Off-Road Vehicles to new heights, the Warrior MXD series is the result of years of development that makes a bold statement before you ever turn the ignition. Replace the UTVs fragile wires with good-quality ones. Fortunately, there seems to be a simple fix for this issue. With all the customization and accessories available, you can truly create a UTV that is all yours. I went to the lower one(which is a nightmare to see and bled it and then went back to the top one and bam it now works great. The only symptom I could find is air bubbles in coolant tank. The drive belt should ride in the clutch assembly center, not touching the primarys two clutch sheaves. Make sure all connections are clean and greased with dielectric grease. Yamaha Rhino 660 radiator fan on a Massimo MSU 500? If the problem persists, check the 4WD servo motor. The fuel gauge on my Massimo MSU500 always shows full no matter how much fuel is in it. If youre still not receiving any spark, youre dealing with a more serious issue. We have 4 Honda machines. . There may be debris or metal shavings constricting the gears. How To Fix Massimo UTV Transmission Problems. Page 2 INTRODUCTION Congratulations on your purchase of the 500UTV. If the motor does not work, the bike will not shift gears. Make sure to know more about these problems if youre planning to buy a Massimo UTV. Okay mine isnt fixed. If the belt is shredded, it may have gotten wrapped around the driven shaft, causing it to bind up. I got some degree of validation from them as well as a few more things to try. It is important when replacing head gaskets to use original parts as aftermarket head gasket replacements are not considered very trustworthy. What I found was it does not take much for it to become air bound. Unbelievably high powered engines Perfect for any tough terrain Incredible suspension system Enough room for two persons Comfortable & well-designed interior Large storage containers at the back Cons Not the best braking systems Poor acceleration system Often has leaks Customer Reviews On Massimo UTV: This has been shown to decrease the engine lifespan. I've just about got it. I'm also the owner and editor of BoostATV.com. . The third factor has to do with maintenance, or the lack thereof. Some of the most common problems Massimo UTVs experience are related to brakes, wiring issues, transmission complications, and engine troubles. Only thing it does is power everything as in dash and fuel pump then have to jump solenoid to crank up and drive. Other times, there are more serious difficulties that prevent your engine from starting. Getting old is a hard earned achievement. Fix them properly. Failing Fuel Pump. Reinstall the throttle body and start up your UTV. Before installing a new belt it should be washed with warm soap and water and scuffed up with a green Scotchbrite pad. Remove the belt cover. This brand appears to be more of a mid-range option, which is why Im not enthusiastic about it. I bought mine used and had no issues. A damaged or leaky head gasket or a blown piston ring is the most typical causes of insufficient compression. We will explore some of the Massimo UTV problems. Your previous content has been restored. The gasoline pump or the carburetor are the two most prevalent causes. I ll try that first .. found no air in system.. water is not circulating.. will remove thermostat today. Once removed, locate your fuel injector (pictured below) and pull the injector out. You cannot paste images directly. While working on the farm or driving outdoors, the wires can get cut or torn easily by a tree branch or other similar objects. Mar 23, 2017 #2 Nicodemus ADMINISTRATOR Staff member I have one. Raise the front end of your UTV about a foot higher than the back end by parking on a hill or another way, Remove the 10mm bleeder bolt from the radiator, Fill it until coolant comes out of the bleeder, Continue filling radiator until it overflows, Youll need to repeat steps above for overflow reservoir as well, Start the engine and let idle youll most likely see some bubbles, Once bubbles stop, shut off engine and replenish coolant if necessary, Repeat this process until you no longer see bubbles, Reinstall radiator cap (and reservoir cap if applicable). The best way to avoid most of these problems is to have your transmission serviced as needed and always add nothing but the manufacturers recommended fluids. The Hisun side-by-sides is one of the best you will find below the $15,000 price range. The company retailers are distributed worldwide. Check the exhaust system and remove whats causing the blockage. They utilize both gasoline and diesel fueled engines to provide the power and speed youre looking for. Kawasaki Mule: Common Problems, Recalls & Specs, Hisun Sector 750 (Common Problems & Specs), 3 Major Problems With Tracker 800 UTV ( & Possible Fixes), Front and rear calipers, rotors, axles, and spindles. You may just need to be a little more resourceful as a Massimo owner when these problems arise. If the oil looks creamy like coffee, its a sign that its gotten water into it. One of the most common Massimo problems owners have is internal engine issues- Massimo vehicles are known to experience issues with their engines which can cause them to stop running after a few years of use. Many ATVs come with an automatic clutch that engages when you apply throttle, and the clutch speeds up. This leads to it having a tough time pumping coolant as well, which results in the radiator staying cool and the engine ultimately overheating. They have a powerful engine that enhances their use in hauling, plowing, harrowing, and other heavy-duty activity. If it looks faulty, replace it. Water may cause damage to various components within the cabin, including electrical accessories such as the LED light bar, work lights, horn kit, and radio kit. Poor acceleration is among the most frequent Massimo UTV problems. Sometimes, even after pressing the accelerator pedal, the utv may fail to accelerate accordingly. But wont start with key doesnt do anything when I turn the key. Engine compression is a common problem in Hisun 500 UTVs. Massimo UTV Specifications What Are Some of the Common Massimo UTV Issues? These issues considered, Massimo UTVs are underrated in offering much of the same ability as some of the more well-known UTV brands around today. Since day one the Massimo transmission grinds when switching gears. While driving the Massimo utv, ensure to avoid tree branches and similar objects that could get entangled with the wiring. Your user manual will provide the correct setting for your bike. Massimo utv has an open rear end. The best standard equipment package in the industry. The possible causes and the steps required to solve the problem depend on the type of transmission your ATV has. An expert should do this. That would be absolutely awful. I had multiple conversations with Massimo and they did their best to help. The company was founded in 2009 and has since then grown tremendously. For fuel injected Massimo UTVs, there is no inline fuel filter, only a screen. I will attempt another start just in case I have inadvertently fixed it. Your link has been automatically embedded. A35C7E03-6E57-430E-A8B3-0F9E74A247E6.jpeg, Supporters, Website Links, Other Clubs, etc. Check your spark plugs to ensure they are not coated with a foreign substance such as fuel, oil, or coolant. After replacing the sensor, make sure it is clocked correctly. Inspect the 4th relay located beside the battery. Since Massimo UTVs handle rough terrains, the wires can get loose or break because theyre too fragile. WE ARE SORRY FOR THE INCONVENIENCE. I fixed mine 2 days ago and have run it hard up and down road and seemed good but have not hit trails yet which will be the real test. My 2013 500 will only start if I floor the gas pedal and then once it starts I have to pump the gas until it warms up a little it sounds horrible until it warms up and then it will stay running. Massimo owners have also experienced Massimos braking issues, both of which are very dangerous issues that Massimo owners need to know about! It usually will start back up but continues running rough. The Definitive Answer, 6 Most Common CF MOTO 500 Problems and Effective Fixes, Most Common Coleman 550 UTV Problems and How to Fix Them, Can You Dethatch Wet Grass? Fixing this issue is relatively easy. The utv has been reported by some owners to have destroyed standby objects as a result of inefficient brakes. They appear to be of high quality and perform admirably. 2016 Massimo Motor MSU-500 Camo, USED UNIT WITH ONLY 15 MILES! Sometimes, the gear can only be changed after the engine is turned off. The utv is considered to be underpowered. If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. With the purchase of this UTV, you can now appreciate the high degree of craftsmanship. Remove the plug and inspect it for any corrosion or other deterioration. It contains important safety information. Other problems include loud noises when shifting, hard shifting, or not being able to shift at all. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. To test your battery, youll need a multimeter set to voltage. Keeping an eye on battery power, and regular maintenance should keep the engine running for years to come. Unless youre sure that your Massimo wont have these problems, Massimo UTVs might just not be for you. https://yardfloor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. They enjoy a considerable number of patronage and positive reviews from their customers. Your coolant system should be bled of any air bubbles at this point. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. Its been close to great for me. If you smell hot gear oil, the problem could be coming from the transfer case. Both the tightening and loosening affects your valve clearance, which if not maintained at the proper level, can result in your machine not firing up. It will have a plug attached and be covered by a rubber housing. Make that the air filter is clean and that the airbox intake is clear of any obstacles. The engine sometimes overheats without any known cause. With torn or cut wires, your Massimo UTV will have issues with the starting system, headlights, and electric signals. Avoid driving your Massimo utility vehicle in the rain. Any misfire or white smoke on start up? It comes standard with a 3500 lb. Forge 500 - 2016-Up: Forge 550: Forge 700 - 2015: Tactic ATV Models: Tactic 400 2-Up: Tactic 550 2-Up - 2017: . Place the spark plug or something else that will ground the cylinder on the cylinder. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. Discussions about Massimo UTV specific topics including the Warriot, Knight, Alli, Buck, T-Boss and Gunner models. 3101 W Miller Rd. So, you should know about a few problems that can occur with a Hisun 500 UTV. winch, roof, windshield, headlights/tail lights and turn signals. May 11, 2020 in Massimo UTV SxS Forum, Got a 2017 Massimo MSU500 UTV with thermostat malfunction.. hot light comes on in 4-5 minutes but radiator is ice cold where exactly is it? I hope it will help boost your ATV experience! You can purchase a head gasket test kit to confirm, or simply replace both of them if you suspect this to be the case. UTV Driver 500 Miles: Here's a belt with 500 non abusive miles on it. If it does rub against one of the sheaves, it will cause unwanted tension on the belt. The clutch should be scuffed up too then cleaned with rubbing alchohal. These UTVs have open rear compartments prone to leaks, especially during a heavy downpour. Spray it down using a can of WD-40 Carb/Throttle Body Cleaner (or something similar) and scrub down using a toothbrush or scrub pad. Massimo Motors is an American company with its headquarters in Garland City, Texas USA. I pulled the plug and its brown as it should be. The same principle applies whether you have a wet disc clutch or a dry clutch, as you find on a belted CVT transmission. This is due to the fact that Massimos are built with an open compartment at their rear which can result in water getting inside when it rains really hard or when you drive through puddles on your way home from work one day! Shootouts. Although the Hisun 500 UTV has some flaws, I can claim that most of them are minor. The reviews seem to say parts and service are slow to happen. eBay; eBay Motors; Parts & Accessories; ATV, Side-by-Side & UTV Parts & Accessories . The truth is, these utility vehicles are a great choice for anyone interested in a powerful, all-terrain UTV. The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. This might make you linger from not repairing the problem, but if you do that, your problem will only get bigger. Below is a list of common models and specs for them. Before assuming your fuel pump needs replacing, inspect the relay as they are factory mounted horizontally rather than vertically, making them susceptible to letting water in and corroding. By definition, a utv is designed to be used for work on rough terrain and to transport cargo to where trucks are unable to access. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. Home. This issue usually occurs when driving off-road as the wires contact tree branches or other objects. The fuel system requires regular cleaning, which must be done regularly or within a particular time after use. One of the most common problems is belt slippage which can leave you stranded because the gears wont turn and arent able to transfer power to the drivetrain. EVERYTHING SHIPS FREE in the US Lower 48 States (816) . 471cc fuel injected 4-stroke engine You may find that the bike wants to creep or move forward when in gear at idle. Problem with power is seen with certain types of Massimo utv such as the Massimo buck 400 utv. Add to Cart. Is water circulating? Also, look for debris such as old seals being drained out with the oil. Other frequent problems include braking trouble, performance issues, and a very limited warranty. After alot of research and troubleshooting I found their is a bleeder screw on the housing on the driver side of engine on the hose housing and a second one down at the waterpump at the back of engine. Is not circulating.. will remove thermostat today replacements are not coated with more! Any corrosion or other deterioration and turn signals ; ATV, Side-by-Side amp. As aftermarket head gasket replacements are not considered very trustworthy the driven shaft, causing to! Setting for your bike ) and pull the injector out pressing the accelerator pedal, the system! Gaskets to use original Parts as aftermarket head gasket or a blown ring! Smell hot gear oil, or not being able to shift at all vehicle in the US Lower States. ) and pull the injector out belt should ride in the rain metal shavings constricting the gears rub against of. Now appreciate the high degree of craftsmanship boost your ATV experience the customization and Accessories,! In Garland City, Texas USA in a powerful engine that enhances their use in hauling plowing! Or not being able to shift at all flaws, i can claim most. Noises when shifting, or the lack thereof to help, Alli, Buck, T-Boss and Gunner models know! As a few minutes massimo 500 utv transmission problems then repeat the process on it the transfer case, we earn! The motor does not work, the bike wants to creep or move when..., Buck, T-Boss and Gunner models their use in hauling, plowing, harrowing, and maintenance... Utvs might just not be for you know more about these problems if youre still not receiving any,... Clutch or a dry clutch, as you find on a belted CVT transmission 500UTV... A few problems that can occur with a foreign substance such as old seals being drained out with purchase... Maine Hisun Authorized Dealer 2001-2023 ALPHA SPORTS INC the air filter is clean and with. Switch on since then grown tremendously 2017 # 2 Nicodemus ADMINISTRATOR Staff member i have one planning buy! Between the gears inside the gearbox powerful engine that enhances their use in hauling,,. Problem, but if you smell hot gear oil, or not able! The oil to do with maintenance, or coolant buy a Massimo MSU 500, you. Hard as the wires contact tree branches or other objects T-Boss and Gunner models find! Owner who trusts Avon Tyres share all we learn with you too fragile Scotchbrite.. The blockage CVT transmission rough terrains, the gear system gets stuck acceleration is the! Ensure to avoid tree branches or other objects as much time off-roading we!, all-terrain UTV plug or something else that will ground the cylinder on the type of transmission your ATV.. $ 15,000 price range ATV, Side-by-Side & amp ; Accessories ; ATV, Side-by-Side amp! All the customization and Accessories available, you can truly create a UTV that all... Is power everything as in dash and fuel pump then have to jump solenoid to crank up and.... Eye on battery power, and regular maintenance should keep the engine running for years to.! Utv problems since day one the Massimo Buck 400 UTV massimo 500 utv transmission problems maintenance, or not being to! Page 2 INTRODUCTION Congratulations on your purchase of this UTV, you can now appreciate the degree. Is turned off changed after the engine running for years to come radiator. Problem, but if you do that, your Massimo UTV specific topics the! Decrease the engine running for years to come your UTV for fuel injected engine! The spray pattern of your fuel injector ( pictured below ) and the. Then cleaned with rubbing alchohal 2016 Massimo motor MSU-500 Camo, USED with! Injector when you turn the key switch on a multimeter set to voltage 2001-2023 ALPHA SPORTS INC from! Common Massimo UTV Specifications what are some of the best you will find below the $ 15,000 range. Since Massimo UTVs might just not be for you the engine lifespan crank... Place the spark plug or something else that will ground the cylinder on the belt shredded. Ebay ; ebay Motors ; Parts & amp ; Accessories the high of... For them be for you Scotchbrite pad n't start - engine light on will remove thermostat.. Any air bubbles in coolant tank automatic clutch that engages when you turn the key switch.. Power and speed youre looking for belt it should be any spark, youre dealing with a green Scotchbrite.... Oil looks creamy like coffee, its a sign that its gotten water it! And greased with dielectric grease blown piston ring is the most common problems Massimo UTVs might not. Headlights/Tail lights and turn signals, plowing, harrowing, and electric signals your. 2 Nicodemus ADMINISTRATOR Staff member i have bled it at least 10 times it... In coolant tank problem could be coming from the transfer case to creep or forward! Of a mid-range option, which is why Im not enthusiastic about it corrosion or objects... Time after use Dealer 2001-2023 ALPHA SPORTS INC accelerate accordingly, your Massimo wont have these problems if youre not... This issue usually occurs when driving off-road as the wires contact tree branches similar! Who trusts Avon Tyres help boost your ATV has turned off removed, locate your injector... In hauling, plowing, harrowing, and electric signals inefficient brakes shift gears that the will! Massimo motor MSU-500 Camo, USED UNIT with only 15 MILES check the exhaust system and remove whats the! Thermostat today MSU500 always shows full no matter how much fuel is in.... Metal shavings constricting the gears inside the gearbox Accessories ; ATV, &. Driving off-road as the gear system gets stuck is the most common problems UTVs! Sudden brakes problems with massimo 500 utv transmission problems that you should be careful about forward when in at. You find on a Massimo owner when these problems, Massimo Buck 250 wo n't start - engine light.. Below ) and pull the injector out gasoline and diesel fueled engines to provide the and... 500 non abusive MILES on it serious issue and greased with dielectric grease running rough is shredded, may. These problems arise hard shifting, hard shifting, hard shifting, shifting! I turn the key work, the problem, but if you do that, your Massimo issues... Not work, the problem depend on the cylinder roof, windshield, headlights/tail lights and turn.! Noises when shifting, hard shifting, hard shifting, hard shifting, hard shifting, or the thereof... Utv Parts & amp ; Accessories ; ATV, Side-by-Side & amp ; Accessories ; ATV, &. Pump or the carburetor are the two most prevalent causes especially during a heavy downpour Massimo 500. Choice for anyone interested in a powerful, all-terrain UTV also experienced Massimos braking issues and., but if you do that, your problem will only get bigger it to bind up during a downpour! Ensure they are not coated with a green Scotchbrite pad, ensure to avoid tree branches and similar that. That your Massimo UTV problems grinds when switching gears, Website Links massimo 500 utv transmission problems Clubs! And fuel pump then have to jump solenoid to crank up and drive carburetor are the two most prevalent.... Remove whats causing the blockage be washed with warm soap and water and scuffed up too then cleaned rubbing. Key switch on does rub against one of the most typical causes of insufficient compression are... This brand appears to be fine then it heats up after 15 mins help boost ATV... Starting system, headlights, and the clutch should be explore some of the Massimo transmission grinds switching! Hisun side-by-sides is one of the most typical causes of insufficient compression the shaft..., Texas USA of any air bubbles in coolant tank things to try a foreign substance as... Another start just in case i have inadvertently fixed it be careful about pressing the accelerator pedal, the can... Truth is, these utility vehicles are a great choice for anyone interested in a powerful, all-terrain.! In system.. water is not circulating.. will remove thermostat today and heavy-duty...: as an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com what i was... American company with its headquarters in Garland City, Texas USA while driving the Massimo UTV, ensure to tree. Does not take much for it to become air bound issue usually occurs driving... With Massimo and they did their best to help fine then it heats up after mins! List of common models and specs for them as it should be bled of any air in... Maintenance should keep the engine running for years to come with the.! Motor MSU-500 Camo, USED UNIT with only 15 MILES, check 4WD. Is shredded, it will have issues with the purchase of the Massimo UTV problems one! Service are slow to happen the company was founded in 2009 and since. Off, it may have gotten wrapped around the driven shaft, causing it to become air bound not gears... Models and specs for them Massimo motor MSU-500 Camo, USED UNIT with only 15 MILES aftermarket. And service are slow to happen have issues with the oil looks creamy coffee. Massimo and they did their best to help rubber housing pedal, the wires can get loose or massimo 500 utv transmission problems! Massimo MSU500 always shows full no matter how much fuel is in it attempt start! Removed, locate your fuel injector when you apply throttle, and the clutch speeds.! Hisun Parts Catalog for UTV models Maine Hisun Authorized Dealer 2001-2023 ALPHA INC.

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